Making of Die-Cut Corrugated Boxes

Making of Die cut corrugated boxes

Making of Die cut corrugated boxes are customized designed packages. These boxes are manufactured in specific shapes and sizes. This Manufacturing process contains several steps.

1. Prototyping and design

  • Design Specifications : This is a fully customer requirement process including the shape, box dimensions and other features like windows or handles.
  • CAD Software: This CAD softwares is used by designers for creating detailed prototypes and plans of the box. This helps to visualize the product before production.

2. Material Selection

  • Corrugated Board :  It’s like a sandwich type of two flat linerboards. The thickness of the box depends on the required strength and intended use.

3. Cutting Die Creation

  • Die Design: Cutting die is typically made based on the box design. The steel rule is mounted on the metal or wooden base.
  • Die Manufacturing : Corrugated box manufacturing in Virudhunagar using precise machinery for accurate designs exactly as per the design.

4. Corrugated Board Preparation

  • Feeding: Die cutting machines are used to feed large sheets which are pre-printed if any text or graphics are required on the box.
  • Alignment: The feeding sheets are aligned and creases and cuts are accurate.

5. Die Cutting Process

  • Cutting: Die cutting cuts the extra edges on the corrugated boards make it for desired shapes and patterns.
  • Creasing : The die not only cuts the board, but it also makes creases for folding. This is necessary in order to form the box appropriately.
  • Waste Removal : After Cutting and Creasing remaining excess materials called “chad,” is removed.

6.Gluing and Folding:

  • Folding: After cutting and creasing the board, fold it into the desired shape of a box. Automated folding machines provide accuracy and reliability.
  • Gluing : Glue is applied in some specific places of the box. Some boxes use stitching or tape for added Strength.

7. Quality Control

  • Inspection: All boxes are inspected for ensuring the cuts, prints, creases and quality.
  • Testing: Boxes are tested by various durability and strength process to ensure the industry customer requirements and standards

8. Packing & Shipping

  • Packing : Once Testing and Inspections are done. The boxes are easy for storage and shipping.
  • Shipping: After packing is done the boxes are shipped to distribution or customer centers.

Best Corrugated Box Maker in Virudhunagar offers versatile die-cut corrugated boxes, making them ideal for a wide range of packaging needs, from retail products to industrial goods. The customization options in size, shape, and design make them a popular choice for businesses looking for unique and effective packaging solutions.

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